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Featured technologies at CMTS 2011

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Core Tip:DelcamDelcam will launch the 2012 version of its PowerMILL CAM system for high-speed and five-axis machining at

Delcam
Delcam will launch the 2012 version of its PowerMILL CAM system for high-speed and five-axis machining at CMTS. The new release will include a number of new strategies, together with more general enhancements to make programming faster and machining more efficient with the best-possible surface finish. The most important new option is flowline machining.  With flowline machining, the toolpath is divided between a pair of drive curves in a constant number of passes, rather than having a varying number of passes with a constant stepover.

Other enhancements include an additional spiral machining strategy, plus more control in 5-axis for angular point distribution. In addition, thread milling options have been added, and workplane editing, and Z-height selecion and limiting, have been made easier.
Delcam     Booth 2732
Featured technologies at CMTS 2011Hurco Canada
At CMTS 2011, Hurco Canada will showcase advanced control and emphasize the benefits of 5-sided machining. The Hurco 5-axis VMX30U and VMX42SR machining centres are designed with specific control technology to increase profitability for shops of all sizes.  The control features robust NC capabilities required for simultaneous 5-axis, such as full FANUC compatibility, a 40 GB capacity hard drive, 2 GB of RAM, USB port, up to 2,277 bps processing speed, and 600 ipm maximum programmable feed rate. For 5-sided machining, Hurco conversational programming makes converting to a 5-sided process straightforward, with minimal training and no need to buy a CAM system. At the Hurco booth, guests will get one-on-one attention from applications and sales engineers.
Hurco Canada      Booth 1800


Featured technologies at CMTS 2011ESAB Welding & Cutting Products
ESAB CNC plasma cutting machines are now available with Precision Hole Technology, an integrated set of systems that improve hole cutting cylindricity as well as delivering the highest possible edge quality. This new system takes advantage of the advanced gas control capabilities already available in ESAB’s m3 Plasma systems by capturing the best hole cutting techniques in ESAB’s new Columbus.NET programming software. Precision Hole Technology also utilizes ESAB’s unique encoder-based height control, as well as the VISION 5x series of CNCs. This new technology is available on new ESAB cutting machines and can also be retrofitted on many existing ESAB machines in the field. ESAB’s m3 Plasma system features an automatic gas control that has always had the capability to mix and switch shield gases as required. The Process Database built in to the VISION T5 CNC is now expanded with the additional data required for small hole cutting. The required data is embedded automatically, either by the Columbus.NET software or by the EasyShape library.  Operation is simplified, and no special operator intervention is required to take advantage of this feature.
ESAB Welding & Cutting Products      Booth 1232

Featured technologies at CMTS 2011TRUMPF Canada
TRUMPF Canada will feature the TruPunch 3000 at the CMTS. With its 4’ x 8‘ format, the TruPunch 3000 offers innovative, skeleton-free punching. The resource-efficient machine’s small footprint, compact automation concept, gentle handling of materials, and skeleton free processing puts the power of choice in customers’ hands. The TruPunch 3000 with its electric punching head technology averages electrical consumption of about 5 kW, which makes the machine very energy efficient. With skeleton free processing, an average of 10% higher material utilization is realized as well as additional process reliability. Part sorting or tabbing are available, and the machine also features scratch-free small part sorting for parts from the parts flap or the scrap sorting unit. Because the punching head is not in continuous use in the TruPunch 3000, another innovative feature has been added to the machine: an electric punching head. It’s quiet, and in contrast to the hydraulic version it uses very little power in standby mode. In punching mode it’s also more efficient, which adds up to power consumption that’s two kilowatts less per hour than the predecessor model. Thanks to its high rotation speed, the electric punching head is very fast when it comes to rotating tools or forming threads.
TRUMPF Canada     Booth 2000

Featured technologies at CMTS 2011OMAX Corporation
OMAX Corporation will demonstrate its 80X JetMachining Center at the CMTS in Spark & Co.’s booth wher visitors will experience this large format abrasive waterjet system equipped with the revolutionary EnduroMax pump and Tilt-A-Jet cutting nozzle. Ideal for large-scale precision machining of larger or multiple parts, the 80X JetMachining Center is equipped with Intelli-TRAX, an innovative traction drive that ensures higher accuracy. The 80X  comes standard with OMAX Intelli-MAX Software Suite, which runs on the Windows 7 Ultimate operating system. The machine has the ability to cut a wide variety of materials, including ceramics, composites, plastic, glass and stone, as well as metals like aluminum, tool steel, stainless steel, mild steel and titanium with an accuracy of motion up to +/- 0.003 inches (0.076 mm). The EnduroMAX pump provides double the operating life of previous pumps, and makes for faster part processing, lower operating costs, and easier maintenance. It maximizes machine uptime with its 1,000-hour operating range between required pump rebuilds when run at 55,000 psi (3,800 bar). The pump can also effortlessly run continuously at 60,000 psi (4,100 bar). The Tilt-A-Jet cutting nozzle, allows OMAX JetMachining Centers to achieve virtually zero taper. By automatically calculating and adjusting the angle of the nozzle through the controller software, the Tilt-A-Jet transfers taper from the part being cut to the scrap material. OMAX customers do not have to purchase new equipment to take advantage of these two revolutionary accessories as the company offers retrofit kits for both.
Spark & Co.     Booth 1910

Featured technologies at CMTS 2011Elliott Matsuura
At CMTS 2011, Elliott Matsuura Canada Inc. will present new and automation technology from four core product lines: From GFAC, new Laser Ablation technology to produce texturizing, engraving, micro structuring, marking and labelling of 2D geometries to complex 3D geometries. Laser ablation at GFAC enables individualization of products and compared to conventional surface treatment using etching processes, offers economic, ecological and design advantages. From Matsuura, the new MAM72-100H 5-axis machine offers a dynamic & robust solution for machining hard-to-cut materials, such as titanium or Inconel, for the aerospace and other industries. From Nakamura-Tome, the Super NTMX is the world’s first system to offer dual 24-tool ATC magazines, a unique design to simplify complex multitasking machining. Full 5-axis milling capability provides high precision and accuracy for manufacturing complex contoured components, including medical, aerospace and more.
Elliott Matsuura Canada Inc. Booths 2300, 2400 and 2216

Featured technologies at CMTS 2011LVD Strippit
LVD Strippit will exhibit the Axel 3015 S Linear laser cutting system with 4 kW laser source at the CMTS. The Axel 3015 S Linear provides advanced laser cutting capabilities and high-speed part processing to maximize machine productivity. The Axel 3015 S Linear offers maximum performance when processing thin sheets and thick materials. A high pressure (clean cut) cutting head is available for 5”, 7.5” or 10” cutting lenses. The high-pressure cutting head produces exceptionally clean cuts and is equipped with a safety system that protects the head from collision with the workpiece. A 10” cutting lens allows the Axel to quickly and efficiently process thick mild steel 10 mm to 15 mm. The 10” lens permits processing of 1” (25 mm) mild steel with a 4 kW laser source. Using the 10” lens, ¾” (20 mm) mild steel can be processed at 40”/min., 3/8” (10 mm) mild steel can be cut at speeds of 80”/min. The high beam quality of the 4 kW laser allows processing of thin material at extremely high speed and thick material with high quality surface finishes. The Axel laser system is available with LVD Strippit’s exclusive CADMAN-A software. The software simplifies machine use by providing an explanation of error messages, automatic calculation of stand off distance, and graphic display during the cutting process. The Axel laser system combines high-speed part processing with integrated shuttle tables for continuous, uninterrupted part processing. The shuttle table design allows one table to be loaded while the machine is cutting on the other table, maximizing uptime. The Axel 3015 S Linear features a newly redesigned shuttle table drive system with double driven timing belt for improved machine performance and reliability. Table change time is now three times faster and is completed in 15 seconds.
LVD Strippit      Booth 1926

Featured technologies at CMTS 2011MULTICYL  INC.
Shown is an MLR system using four 20 ton DL series Multicyls to power Unipunch tooling.  Adjustable Y axis, and quick change set-up accommodates punching various lengths and hole combinations.  The DL series is a new introduction to the firm’s MLR package, previously used only with smaller MC and XL series Multicyls.
MULTICYL  INC.      Booth 2539

Featured technologies at CMTS 2011Jet Edge Inc.
Jet Edge Inc. will display new water jet cutting technology specially sized for fabricators and machine shops. The Mid Rail Gantry Model MR513, is capable of processing material up to 5’x13’, and cuts complex parts from virtually any material without creating a heat-affected zone (HAZ). Optional mirroring makes it possible to cut large parts twice as fast. Jet Edge Mid Rail Gantry waterjet systems are available in a wide range of work envelopes, from 5’x5’ to 24’x13’. Mid Rail Gantry water jets utilize an industrial PC controller and can be configured so that all three axes are fully programmable (Z optional). The Mid Rail Gantry is powered by a Jet Edge waterjet intensifier pump. Jet Edge’s range of waterjet pumps, ranges from 25-280hp, including 36KSI (2500 bar), 60KSI (4100 bar) and 90KSI (6200 bar) models. Electric and diesel pumps are available.
Elliott-Matsuura Canada Inc .    Booth 2216

Featured technologies at CMTS 2011Scotchman Industries
Scotchman Industries will feature the Dual Operator 85-Ton Hydraulic Ironworker  at CMTS.  The DO 8514-20M has five built-in stations, an 85-ton capacity punch and a 14-inch throat depth, which can punch a 1-1/16-inch hole in 1-inch material. The dual operator machine has a hydraulic system designed with two pumps to ensure full hydraulic pressure and speed to both operations, complete with two valves, two stroke controls and two remote foot pedals.  The DO 8514-20M’s standard features include: 6-inch x 6-inch x 1/2-inch angle shear and a rectangular notcher that can notch 2-inch x 4-inch through 1/2-inch material.  The 20-inch flat bar shear features a low rake angle and has the ability to shear up to 1-inch x 16-inch and 3/4-inch x 20-inch material. This machine also has the ability to accept optional equipment such as press brakes, rod shear, tube shears, picket tools, as well as special tooling. The Scotchman DO 8514-20M is made in America and comes with a 3-Year Warranty.
William Brennan Ltd.    Booth 1826

Featured technologies at CMTS 2011Mitsubishi
Mitsubishi will highlight the latest in wire EDM, sinker EDM, waterjet, press brake and laser technologies at CMTS 2011.

Mitsubishi will showcase its newest, large-capacity wire EDM, the BA24. The machine’s 16.5-inch fully submerged Z axis makes it ideal for the large oil and gas components typical to this region. The EA12D sinker EDM features 64-bit PC-based CNC control with a 10.4 inch LCD screen for faster data processing and servo control. The DX612 Mitsubishi Waterjet with 60,000 PSI pump will also be on display. Mitsubishi Waterjet is designed to complement EDM technology with the precision of Mitsubishi controls and servo system. Software on the 4-axis DX612 features Intelligent Tapering Control, which corrects the natural tapering of the cut automatically. Mitsubishi Laser will showcase several new performance-enhancing features of the LVPLUSII-45CFR. The machine delivers new Brilliantcut technology, which can produce a cutting surface roughness equivalent to the typical machined finish. The new Diamond Smart hydraulic press brake is a real innovation for small and medium size sheet metal working companies. The Diamond Smart CNC control offers simple operation, quick and easy part programming, easy machine setup, auto calculation of the bend angle and back gauge position, and angle and back gauge correction.The Consumable Products Group (CPG) will showcase its extensive line of OEM quality consumables.
Mitsubishi/MC Machinery Systems Inc.    Booth 1400

Featured technologies at CMTS 2011SMTCL
Understanding the vertical turning segment of the machine tool market was under serviced, SMTCL recently introduced the VTC line of vertical lathes. SMTCL Canada  will have the new VTC model 2526 on display at their booth no. 2526 at the CMTS Show.

These new vertical lathes are built using the latest casting technology in an ISO factory environment, using finite element analysis used in the process of design.

The new VTC product line is  equipped with components and accessories from the industry’s leading component manufacturers  and they feature the new modern product paint scheme and laser-cut and welded body components, first introduced in Chicago last year.

The new model 2526 VTC on display at CMTS will be equipped with a FANUC 0i-TD CNC control, 21-inch hydraulic chuck, FANUC Alpha-P main spindle motor and a horizontal-axis 8-position Duplomatic tool turret.
SMTCL      Booth 2526

Featured technologies at CMTS 2011DMG Canada Inc.
The DMU 65 monoBLOCK from DMG offers high-tech at an attractive price while setting a new benchmark in its class with its convincing performance features. The DMU 65 monoBLOCK features a spacious machining compartment with axis paths of 650 x 650 x 560 mm (in X, Y and Z) in its 5-axis version. The entire indexing table surface can be traversed allowing the workpieces to be machined in one pass. With its 7.5 m2 footprint it is the most compact machine of its class. Even oversize workpieces of up to 840 mm diameter and a weight of up to 1,000 kg can be loaded on the swivel-type indexing table. Simple and comfortable operation and loading of the 30, 60 or 90 position tool magazine speeds set-up and the fast sword-type tool changer reduces the chip-to-chip time to a convincing 4.9 seconds. A wide centrally arranged chip conveyor permits fast and process reliable chip removal towards the rear of the machine.
DMG Canada Inc.     Booth 2512

Featured technologies at CMTS 2011Cincinnati Incorporated
MAXFORM press brakes speed part bending with “smart” controls, 700 ipm ram, and linear-drive backgage. Engineered for high-throughput lean manufacturing, the MAXFORM hydraulic press brake from Cincinnati Incorporated combines state-of-the-art forming speeds and part processing productivity with “smart” controls that speed and simplify programming, setup and part-handling.
Elliott Matsuura Canada Inc.Booths 2300, 2400, and 2216


Featured technologies at CMTS 2011Modular, quick change tooling
BENZ Solidfix for Live Tools, Angle Heads and Multi-Spindle heads reduces setup times up to 90% vs. standard equipped tools.  The modular quick-change-system BENZ Solidfix   can be operated with one hand, without the use of any special tooling. With one simple turn of the clamping screw by 180° the tool adapter and respectively the tool is fixed. Tool change can be done in as little as 7 seconds.  A safety bayonet ensures that when the tension on the adapter is released the tool cannot fall out, but rather will only release after an additional turning motion from the operator, avoiding damage to expensive tools. Furthermore, with its resistance controlled clamping over tightening and the resulting damage to the tool cannot occur…no torque needs to be observed.  With the BENZ Solidfix quick-change-system’s high-precision design with a large contact surface and high clamping forces, even in high stress milling applications the tool is fixed solid.
Benz Inc.    Booth 1812

Featured technologies at CMTS 2011Precision Hole Saws and Arbors
Weldon Tool has expanded its product offering of precision hole saws. Weldon now offers diameter sizes of .500  to 2.50 diameter from stock. Hole saws are made from hardened High Speed Steel with plenty of chip clearance. Tools are design to cut aluminum and mild steel. Specials are available upon request.
Weldon Tool    Booth 1718


Featured technologies at CMTS 2011Complete line of automatic drilling machines
Nitto Kohki offers a complete line of automatic feed magnetic base drills that use self regulated feed systems to optimize cutting performance with a number of safety features.  Used with JetBroach tungsten carbide tipped annular cutters, it can significantly increase production while reducing labor hours and safety hazards. Nitto Kohki also manufactures several other steel working tools including portable hydraulic punches, bevelers, pneumatic and electric power tools.
Fabricating Machinery Solutions    Booth 138


Featured technologies at CMTS 2011New high performance CNC
The CNC 8065 takes the most advanced CNC technology available in the world and makes it simple to use. By combining the operating system aspects of the extremely operator friendly 8055 series CNC with the Power and Technology of the CNC 8070, the 8065 was born. The industrial hardened PC based Windows 8065 CNC utilizes a simple to program icon key based conversational programming system made popular with the highly successful 8055 CNC System. This method utilizes a variety of “ICON Keys” that are symbols of the operation to be performed. The customer simply chooses the operation via the appropriate ICON key and then fills in the blank directly off the blueprint on a single graphic assist screen. The 8065 CNC also has the capability of traditional ISO G-code programming, thus enhancing the versatility of the CNC to match the Operators experience and skill-level. All 8065’s have the capability of Ethernet communication and are equipped as standard with a USB port, thus making the integration of the CNC into the customers network easy, as well as for allowing quick and easy transfer of programs. Additional new features include new high speed processors for maximum performance in high speed applications.
Fagor Automation     Booth  2926

Featured technologies at CMTS 2011New tooling catalogSowa Tool & Machine announces the GS Tooling Catalogue featuring
GS Premium Balanced Rotary Tooling. GS Premium fetures a DIN Coolant option as standard, an all ground body and 100 per cent forged construction. GS Premium Balanced Rotary Tooling is balanced up to 25,000 rpm. Sowa Tool & Machine also features a complete package of workholding solutions, and an expanded range of vises, lathe chucks and  rotary tooling including shrink fit and HSK.
Sowa Tool & Machine     Booth 3826


Featured technologies at CMTS 2011New insert grades with exclusive coating
Seco Tools introduces new turning insert grades and chipbreaker inserts within its exclusive Duratomic  coating.Two new insert grades, TK1001 and TK2001 are the latest additions to Seco’s  Duratomic family of turning and milling insert grades. Additionally, there will be a large offering of geometries and chipbreakers designed for the ISO K10-K20 range of cast materials, such as grey and ductile irons. The new grades offer better wear resistance, allowing for higher cutting speeds and improved productivity. Seco will also showcase its new M5 and FF2 chipbreaker inserts. As a result of these inserts, there are now 125 new available items spanning Seco’s Duratomic line to its recently introduced Cermet technology. Seco’s exclusive Duratomic technology is a process that creates a durable coating by uniquely arranging aluminum and oxygen atoms to provide increased toughness and abrasion resistance. In addition to new products, Seco will have its recently launched Minimaster Plus replaceable tip milling system on display at CMTS. This highly productive, precision-focused system makes tool-length re-measurement a thing of the past. It offers a large selecion of shanks and inserts for a multitude of applications. Twenty-four versions of the shank are available, along with square shoulder and ball nose inserts that have through tool coolant on all two and three flute designs. The inserts come in two grades for machining all types of materials and E- and M-geometries for a smooth cutting design. Insert diameters range from 0.375” to 0.625”, and corner radii are available from 0.0157” to 0.122” to match a variety of design requirements.
Seco Tools    Booth 2726

Featured technologies at CMTS 2011Steel movement without slings, hooks or cables
Eriez Lifting Magnets safely lift and move steel without direct attachment by slings, hooks or cables. Complete line in both permanent and electro designs with various models, sizes and strengths to handle many different lifting jobs. Used singly or in gangs. Eriez’ powerful Lifting Magnets make quick work of difficult, time-consuming steel handling.
Eriez Magnetics    Booth 1839

Featured technologies at CMTS 2011Indexable carbide tool series
OSG Canada  introduces the Phoenix Indexable Carbide Cutting tool series. The PSE 90˚ Series produce a highly accurate 90˚ square shoulder and feature free cutting insert geometries as well as the latest in carbide substrate and coating technologies for excellent surface finishes and optimal tool life in a variety of milling applications including slotting, facing, helical  and pocket milling. (Diameter Range: 5/8”-5”)

The PHC Series is designed for high feed milling applications, maximum metal removal rates with low radial cutting forces for stable milling performance in a variety of milling applications such as pocket milling, 3D roughing and helical milling. (Diameter Range 1”-4”)

The PRC Series (Round Insert) excel in  a wide variety of milling applications including face milling, pocketing and 3D roughing of large mold components. (Diameter Range: 1”-4”)

The PFB Series (Finish Ball) endmills are designed for finishing and semi finishing 3D milling applications. PFB endmills feature an extremely accurate insert radius as well as excellent insert pocket accuracy for optimal tool life and surface finish. (Diameter Range: 8mm-30mm)”.
OSG Canada    Booth 3626

Featured technologies at CMTS 2011Industry first general purpose, high performance tap
Emuge Corp. will feature MultiTAP at CMTS, the industry’s first high performance tap designed to cut a wide range of materials including carbon steel, steel alloys, stainless steel, aluminum, cast iron, copper, brass, and bronze.  MultiTAP is also uniquely designed to produce threads within both 2B and 3B classes of fit, eliminating the guesswork of calculating H-limits.  Emuge has designed MultiTAP to offer job shops and other manufacturers an affordable, high performance tapping solution for a wide variety of common materials and applications. Emuge design engineers chose a selec base material, along with a special cutting / flute geometry and a surface treatment that would work in as many common materials and applications as possible. MultiTAP is constructed of a proprietary grade of high speed steel (HSS-E), Nitrided with a Ne2 surface treatment. It is available in both spiral point and spiral flute configurations for through-or blind-hole applications. Tap sizes cover a full range for UNC or UNF threads, from #4-40 to ¾”-16 in inch sizes, to metric sizes from M4 x 0.7 to M16 x 2.0.  Emuge is also offering guaranteed performance for MultiTAP:  If the tool does not successfully outperform the user’s current taps in most common materials, the tool purchase will be fully refunded.
Emuge Corp.    Booth 3508

Featured technologies at CMTS 2011Zeiss
From Zeiss, the new MICURA is a premium class and compact, bridge-type CMM. It features Zeiss active scanning. The MICURA system exhibits high precision (0.9 micron + L/400) with low probing force and is an excellent solution for measurements of close tolerance parts with delicate structures.  Application Specialists will be on hand to answer questions.
Elliott Matsuura Canada Inc. Booths 2300, 2400 and 2216

To find out more about the CMTS show click here.


 
 
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